{"id":1731,"date":"2015-06-11T09:56:22","date_gmt":"2015-06-11T07:56:22","guid":{"rendered":"http:\/\/www.valves-community.com\/?p=1731"},"modified":"2024-01-10T12:35:31","modified_gmt":"2024-01-10T10:35:31","slug":"application-report-type-4186","status":"publish","type":"post","link":"https:\/\/www.valves-community.com\/en\/cryogenic-air-gases\/application-report-type-4186\/","title":{"rendered":"Application report type 4186"},"content":{"rendered":"<p><strong>Neusch\u00f6nau in the Bavarian Forest has a population of about 2200 and is an officially recognised health resort. It also has a large number of medium-sized companies, which generate a large amount of tax revenue for the community. One of these companies is BL Lasertechnik GmbH, which employs 40 people and provides laser cutting and other sheet metalworking services. Nitrogen is used as the cutting gas for laser cutting. Because there were problems within the vaporisation process with a valve from one of our competitors, the Bavarian company was one of the first companies to use the new HEROSE <a href=\"https:\/\/www.herose.com\/eng\/products\/cryogenic-services\/choice-control-valves.php\" target=\"_blank\" rel=\"noopener noreferrer\">regulator Type 4186<\/a> \u2013 and was completely satisfied.<\/strong><\/p>\n<div id=\"metaslider-id-2353\" style=\"max-width: 1024px;\" class=\"ml-slider-3-102-0 metaslider metaslider-flex metaslider-2353 ml-slider ms-theme-default nav-hidden\" role=\"region\" aria-label=\"Laser en\" data-height=\"576\" data-width=\"1024\">\n    <div id=\"metaslider_container_2353\">\n        <div id=\"metaslider_2353\">\n            <ul class='slides'>\n                <li style=\"display: block; width: 100%;\" class=\"slide-2358 ms-image \" aria-roledescription=\"slide\" data-date=\"2017-06-27 12:50:55\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/laser-1-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"Nitrogen as the cutting gas\" class=\"slider-2353 slide-2358 msDefaultImage\" title=\"Nitrogen as the cutting gas\" \/><div class=\"caption-wrap\"><div class=\"caption\">Nitrogen is used as the cutting gas<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-2357 ms-image \" aria-roledescription=\"slide\" data-date=\"2017-06-27 12:50:55\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/laser-2-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"Nitrogen and oxygen\" class=\"slider-2353 slide-2357 msDefaultImage\" title=\"Nitrogen and oxygen\" \/><div class=\"caption-wrap\"><div class=\"caption\">Nitrogen and oxygen are supplied by SOL<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-2356 ms-image \" aria-roledescription=\"slide\" data-date=\"2017-06-27 12:50:55\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/laser-3-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"One of the laser cutting systems\" class=\"slider-2353 slide-2356 msDefaultImage\" title=\"One of the laser cutting systems\" \/><div class=\"caption-wrap\"><div class=\"caption\">One of the company\u2019s laser cutting systems<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-2354 ms-image \" aria-roledescription=\"slide\" data-date=\"2017-06-27 12:50:55\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/laser-4-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"A laser cutter\" class=\"slider-2353 slide-2354 msDefaultImage\" title=\"A laser cutter\" \/><div class=\"caption-wrap\"><div class=\"caption\">A laser cutter at work<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-2355 ms-image \" aria-roledescription=\"slide\" data-date=\"2017-06-27 12:50:55\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/laser-5-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"The HEROSE CombiPressureregulator\" class=\"slider-2353 slide-2355 msDefaultImage\" title=\"The HEROSE CombiPressureregulator\" \/><div class=\"caption-wrap\"><div class=\"caption\">Company director Bauer (right) and SOL employee Moritz with the CombiPressureregulator<\/div><\/div><\/li>\n            <\/ul>\n        <\/div>\n        \n    <\/div>\n<\/div>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>At BL Lasertechnik, liquid nitrogen is stored in a tank with a capacity of 10,000 litre at 37 bar and a heat exchanger converts the nitrogen into gas as necessary. Max Bauer, proprietor and Managing Director of BL Lasertechnik describes the problems before they were solved by the HEROSE <a href=\"https:\/\/www.herose.com\/eng\/products\/cryogenic-services\/4186.php\" target=\"_blank\" rel=\"noopener noreferrer\">Type 4186<\/a>: \u201cMore or less nitrogen is required as a cutting gas, depending on the thickness of the sheet metal which is being cut by a laser cutter.\u201d<\/p>\n<p>Regardless of the quantity removed, the build up and reduction of pressure did not function reliably. Because of this, in some cases the pressure fell below the necessary 25 bar or increased excessively until it was blown off by the safety valves. Even though the pressure regulator was replaced several times, this did not solve the problem. The problems first occurred at the end of 2013. Even several immediate replacements of the normal pressure regulating valve did not remedy the situation. Bauer: \u201cThis was obviously due to our change to three-shift operation and the associated higher demand. The continual pauses and adjustment attempts were of course very annoying during periods where there was a large demand.\u201d Together with Eberhard Zeller, the supporting sales representative, the technical department and the application engineer Marcus Moritz at the nitrogen supplier SOL the fault was searched for \u2013 and found. Bauer: \u201cIt was obvious that the regulation of the vaporisation process did not function properly.\u201d<\/p>\n<h2>The problems disappeared<\/h2>\n<p>As SOL has worked with HEROSE for over 25 years, the problem was described and HEROSE was able to help. Moritz: \u201cThey offered us the new CombiPressureregulator although it was still in the testing phase.\u201d The HEROSE <a href=\"https:\/\/www.herose.com\/eng\/products\/cryogenic-services\/4186.php\" target=\"_blank\" rel=\"noopener noreferrer\">Type 4186 <\/a>offered precisely the functions which were needed in Neusch\u00f6nau: pressure built-up and pressure reduction with an integrated safety function. After the regulator had been installed, the problems disappeared immediately \u2013 and never appeared again.<br \/>\nBL Lasertechnik produces sheet metal components for 350 customers in various sectors \u2013 for example for glass-making furnaces, for cable assembly machines as well as for industrial metal detectors. Bauer: \u201cWe offer various depths of production. These range from simple metal cutting to mechanical processing such as thread cutting, welding and milling up to the production of small assemblies.\u201d<\/p>\n<p>The main materials which we use are steel and stainless steel, each with a proportion of 40\u2009%, followed by aluminium. BL Lasertechnik uses approximately 200,000\u00a0m3 of nitrogen every year and the monthly costs for electricity amount of about<br \/>\n\u20ac 15,000. The history of the company and its proprietor Max Bauer is something of a \u201crags to riches\u201d story from the Bavarian Forest. Bauer, who is now 45 years old, grew up in the neighbouring town of Grafenau, trained as a motor mechanic, was unemployed and began as a temporary employee with the town\u2019s largest employer, Sedlbauer AG.<\/p>\n<h2>A \u201cRags to Riches\u201d story<\/h2>\n<p>Bauer: \u201cIn those days I learned about welding and grinding \u2013 everything which you have to know for sheet metal working.\u201d Bauer was ambitious. He trained in a second apprenticeship, qualified as a master craftsman and acquired a knowledge of business administration. Then came 1998. \u201cAt that time, Sedlbauer was faced with the question of whether to buy its first laser cutting system\u201d, says Bauer. They decided against this, but asked me whether I would like to become self-employed as a supplier with such a company.\u201d Bauer did so, expanded, and in 2012 constructed his business premises on the present site &#8211; and now hardly knows how he can fulfil the large number of orders. \u201cDeally we would work a three-shift operation, seven days per week,\u201d he says and smiles modestly.\u00a0 Incidentally: He retains friendly ties with Sedlbauer AG, however they now only account for less than 3\u2009% of his production \u2013 Bauer has become independent.<\/p>\n<div class=\"su-service\"><div class=\"su-service-title\" style=\"padding-left:46px;min-height:32px;line-height:32px\"><i class=\"sui sui-square\" style=\"font-size:32px;color:#339933\"><\/i> HEROSE valves in use<\/div><div class=\"su-service-content su-u-clearfix su-u-trim\" style=\"padding-left:46px\"><a href=\"https:\/\/www.herose.com\/eng\/products\/cryogenic-services\/4186.php\" target=\"_blank\" rel=\"noopener\">Cryogenic pressure regulator type 4186<\/a><\/div><\/div>\n<p>Photos: Carsten Wurr<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The new HEROSE Type 4186 CombiPressureregulator solved problems in a laser cutting company in the Bavarian Forest \u2013 while it was still in the testing phase<\/p>\n","protected":false},"author":1,"featured_media":3946,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[402],"tags":[533,518],"class_list":["post-1731","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cryogenic-air-gases","tag-cryogenic-valves","tag-liquid-nitrogen"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Laser cutting - application report CombiPressureregulator type 4186<\/title>\n<meta name=\"description\" content=\"Laser cutting - the new HEROSE Type 4186 CombiPressureregulator solved problems in a company in the Bavarian Forest. 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