{"id":3126,"date":"2018-03-27T10:32:21","date_gmt":"2018-03-27T08:32:21","guid":{"rendered":"https:\/\/www.valves-community.com\/?p=3126"},"modified":"2023-06-21T11:22:30","modified_gmt":"2023-06-21T09:22:30","slug":"safety-valve-distillation","status":"publish","type":"post","link":"https:\/\/www.valves-community.com\/en\/industrial-applications\/safety-valve-distillation\/","title":{"rendered":"Good old Korn is hip at last"},"content":{"rendered":"<p><strong>Visit to August Ernst, the market leader in Germany<br \/>\nGrain or &#8216;Korn&#8217; is something that is essentially German. It has been distilled for more than 500 years in Germany \u2013 and almost nowhere else. Grain is integral to what is referred to in Germany as the &#8216;Herrengedeck&#8217; \u2013 a grain brandy served in corner pubs alongside a beer of some description. Marksmen\u2018s and barn festivals would also be far different affairs without the clear liqueur. Grain is seen as down-to-earth, as something for the people, but certainly not as hip.<br \/>\n<\/strong><\/p>\n<div id=\"metaslider-id-3165\" style=\"max-width: 1024px;\" class=\"ml-slider-3-102-0 metaslider metaslider-flex metaslider-3165 ml-slider ms-theme-default nav-hidden\" role=\"region\" aria-label=\"korn-en\" data-height=\"576\" data-width=\"1024\">\n    <div id=\"metaslider_container_3165\">\n        <div id=\"metaslider_3165\">\n            <ul class='slides'>\n                <li style=\"display: block; width: 100%;\" class=\"slide-3166 ms-image \" aria-roledescription=\"slide\" data-date=\"2018-03-22 15:32:01\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/oldesloer-1-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"Oldesloer Korn: an advert\" class=\"slider-3165 slide-3166 msDefaultImage\" title=\"Advert for Oldesloer Korn\" \/><div class=\"caption-wrap\"><div class=\"caption\">Advert for Oldesloer Korn<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-3170 ms-image \" aria-roledescription=\"slide\" data-date=\"2018-03-22 15:32:01\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/oldesloer-2-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"All about Korn: The Head of Production in the warehouse\" class=\"slider-3165 slide-3170 msDefaultImage\" title=\"Head of Production in the warehouse\" \/><div class=\"caption-wrap\"><div class=\"caption\">All about Korn: Head of Production Stephan R\u00f6ding in the warehouse  <\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-3169 ms-image \" aria-roledescription=\"slide\" data-date=\"2018-03-22 15:32:01\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/oldesloer-3-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"Nowadays hip flasks are rolling off the production line\" class=\"slider-3165 slide-3169 msDefaultImage\" title=\"Nowadays hip flasks are rolling off the production line\" \/><div class=\"caption-wrap\"><div class=\"caption\">View of filling facility: nowadays hip flasks are rolling off the production line<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-3168 ms-image \" aria-roledescription=\"slide\" data-date=\"2018-03-22 15:32:01\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/oldesloer-4-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"Master Distiller at work\" class=\"slider-3165 slide-3168 msDefaultImage\" title=\"Master Distiller at work\" \/><div class=\"caption-wrap\"><div class=\"caption\">Master Distiller Christoph Schacht<\/div><\/div><\/li>\n                <li style=\"display: none; width: 100%;\" class=\"slide-3167 ms-image \" aria-roledescription=\"slide\" data-date=\"2018-03-22 15:32:01\" data-slide-type=\"image\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.valves-community.com\/wp-content\/uploads\/2018\/08\/oldesloer-5-1024x576.jpg\" height=\"576\" width=\"1024\" alt=\"The main building of August Ernst, a landmark in Bad Oldesloe\" class=\"slider-3165 slide-3167 msDefaultImage\" title=\"A landmark in Bad Oldesloe: the main building of August Ernst\" \/><div class=\"caption-wrap\"><div class=\"caption\">A landmark in Bad Oldesloe: the main building of August Ernst<\/div><\/div><\/li>\n            <\/ul>\n        <\/div>\n        \n    <\/div>\n<\/div>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>Until now perhaps?<br \/>\nFollowing the craze for craft beers and various types of gin, Craft Korn, of which some promising examples already exist, is fast becoming all the rage on the bar scene. Presented in chic bottles, and steeped in a history rich in aromatic grains and craftmanship honed to perfection over many years. The company August Ernst from Bad Oldesloe, market leader in all aspects of grain brandy in Germany, is experimenting with new types \u2013 but will not say much more than this.<\/p>\n<p>&#8216;Oldesloer Weizenkorn&#8217; \u2013 Germany\u2018s best selling grain brandy \u2013 is a classic beverage produced by the company. Five million bottles roll off the production line every year. A wide range of liquors, <a href=\"https:\/\/www.valves-community.com\/en\/industrial-applications\/holstein-spirits-from-lake-constance\/\">fruit brandies<\/a> and mixed beverages are also produced, not just for the German market, but also for Spain, \u2028Israel and Japan. The company has \u2028already received many accolades and medals; the most recent was in 2017 when the grain brandy distillery was awarded the prize for sustained product quality by DLG (German agricultural \u2028society), among other awards.<\/p>\n<p>The distillation process is also \u2028supported by <a href=\"https:\/\/www.herose.com\/eng\/products\/safety-valves\/product-choice-safety-valves.php\" target=\"_blank\" rel=\"noopener\">HEROSE fittings and safety valves<\/a>. &#8220;They have been used since the distillery was built in 1990 \u2013 and we have always been impressed with the results&#8221;, says \u2028Christoph Schacht, head of the distillery. As the fine distillery is fully enclosed for customs and excise reasons and cannot be accessed, HEROSE needed to design special control elements for the gate \u2028valves: &#8220;These are opened and closed from the outside via a handwheel to drain off the fusel oil when the need arises&#8221;, explains Christoph Schacht. There are so many different distillation stages that there are 22 of these handwheels. The handwheels and valves are up to 4 \u2028metres apart \u2013 and this distance is bridged by spindle extensions.<\/p>\n<p>How is grain brandy actually made? Stephan R\u00f6ding, Head of Production explains: &#8220;Wheat, our starting product, is ground in roller mills and \u2028mixed with hot water: the result is referred to as &#8216;sour mash&#8217;. Enzyme-rich malt is added to the mash to sweeten the cereal starch. The sweet mash obtained is cooled and fermented with yeast thus forming ethanol\u00a0(ethyl alcohol). The actual distillation process comes next. The alcohol vaporises and undergoes multiple distillation in order to remove undesirable odorous and flavouring substances. Water is added to the fine grain distillate with high percentage volume of roughly 96\u2009% until a drinking strength is obtained. \u2028Our end product, grain brandy, has 32\u2009% alcohol by volume and &#8220;Oldesloer \u2028Doppelkorn&#8221; has 38 %.&#8221;<\/p>\n<h2>What makes the Oldesloer grain brandy taste so good?<\/h2>\n<p>Head of Production R\u00f6ding: &#8220;As we still carry out the \u2028distillation ourselves, our grain brandy \u2028is especially aromatic. We also use a high-quality spring water, which also makes a difference.&#8221; The company sources the wheat from \u2028a local farmer. Distillation only takes \u2028place between October and April \u2013 when grain is enough to last one year. R\u00f6ding: &#8220;One side product of distillation is malt residuum. We sell that as high-quality \u2028feedstuff for cows to farmers. Malt residuum is however only used in the stall period. Distillation is suspended from April to October because animals are put out to pasture in this period which means the malt residuum is not required.&#8221; The company in Oldesloe is highly committed to transparency for the consumer. R\u00f6ding: &#8220;As president of the Federal \u2028Association of the German Spirits Industry and Importers BSI, our boss Thomas Ernst is very serious about promoting alcohol consumption based on enjoyment and moderation, an approach which has also been supported since 2009 by the BSI campaign &#8216;Enjoy moderately&#8217;.<\/p>\n<div class=\"su-service\"><div class=\"su-service-title\" style=\"padding-left:46px;min-height:32px;line-height:32px\"><i class=\"sui sui-square\" style=\"font-size:32px;color:#339933\"><\/i> HEROSE valves in use<\/div><div class=\"su-service-content su-u-clearfix su-u-trim\" style=\"padding-left:46px\"><a href=\"https:\/\/www.herose.com\/eng\/products\/safety-valves\/06380.php\" target=\"_blank\" rel=\"noopener\">Safety valve type 06380<\/a><br \/>\n<a href=\"https:\/\/www.herose.com\/eng\/products\/din-en-standard-valves\/09061.php\" target=\"_blank\" rel=\"noopener\">Gate valve type 09061<\/a><\/div><\/div>\n<p>Photos: Subbotina Anna &#8211; Adobe Stock (at the top), Carsten Wurr<\/p>\n<p>&nbsp;<\/p>\n<h3>Did you like this article?<\/h3>\n<p>Please get further information and background reports about industrial valves and applications via the free HEROSE newsletter.<\/p>\n<a href=\"https:\/\/www.herose.com\/eng\/\" class=\"su-button su-button-style-flat\" style=\"color:#FFFFFF;background-color:#339933;border-color:#297b29;border-radius:5px\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"color:#FFFFFF;padding:0px 16px;font-size:13px;line-height:26px;border-color:#71b871;border-radius:5px;text-shadow:none\"> Subscribe here<\/span><\/a>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Now the wave of Craft beers and gin has subsided more and more fashionable bars are discovering grain spirits<\/p>\n","protected":false},"author":1,"featured_media":4052,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[400],"tags":[556,524,539,528],"class_list":["post-3126","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industrial-applications","tag-distillation","tag-food-production","tag-industrial-applications","tag-safety-valves"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - 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